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塑化厂中央供料系统
中央供料系统采用工业电脑自动对所有机台进行集中控制,实现了对所有用料单元的24小时连续供料作业。配合系统内各机台的特殊功能。可以**实现原料的除湿,乾燥,输送,计量,混合等特殊要求。中央供料系统具有多种监控及保护功能,工作**可靠,是企业实现无人化工厂的核心前提。
塑化厂中央供料系统可以使原料及粉尘对注塑生产的污染减至*底的程度,从而可以保持洁净的生产车间,而塑化厂集中供料系统统独特集中粉尘回收系统,清理更便捷、环保效果更是达到10万级无尘室作业要求标准,并降低噪音,*终可实现无人化的自动化生产车间,树立起现代化工厂管理的形象。
塑化厂中央供料系统安装流程:
1、管道安装时注意注塑机分管对位,不对位影响美观。
2、管道下料段与中央供料杯连接长度约3-4米。
3、管道严禁有漏气现象。
4、钢管在连接时确保管夹正中心对接。
5、集中供料系统走管道,尽量减少弯道。
6、观察厂房墙体结构,判定承受管路重量。
7、管道在条件允许控制高大约3米,方便于安装后续保养。
8、装支架注意天车、天花板、柱子。
9、原料房与系统控制摆放规划。
10、管道排走方式。
11、机台准确摆放位置的尺寸。
塑化厂中央供料系统采用微机集中自动控制,实现了对粒料的24小时连续供料作业。。根据不同成型机的生产量,灵活变更供料量。多台小型微机分别控
制各台成型机的着色工艺,计量准确、混合均匀,并可灵活改变颜色,适应对产品的多颜色多品种要求
塑化厂中央供料系统控制部分主要负责接收各个工作单元发出的信号,在经过运算后发出相关指令到各个执行单元,是整个中央供料系统的大脑,决定整个系统的稳定与成败。
中央供料控制箱采用西门子PLC 和人机,是系统**稳定运行的前提保障。
塑化厂中央供料系统
动力部分主要包含真空马达和**过滤集尘器,电子式释压阀和机械释压阀等组成,负责为整个系统提供充足的动力,配合系统完成各项抽料工作,是整个系统的动力来源。
塑化厂中央供料原料处理方法:包括乾燥机和除湿机,储料桶。通过除湿乾燥处理,满足产品对原料的特别要求,降低产品**率,提高产品的品质,同时可以有效缩短产品的成型周期。
中央供料系统输送部分主要包括吸料盒,断料式吸料箱,选料站,现场管路及二次断料阀等组成吸料箱的功能是配合系统将原料从乾燥机或原料送至吸料机,口径依据系统而定。断料式吸料箱的功能是配合系统进行抽料并具备清料功能,防止管路内有残存余料存在。采用抗静电管夹,有效消除静电。
塑化厂中央供料控制是整个系统的终端设备;两料比例阀主要配合粉碎机,满足成形机对新料和次料混合使用的特殊要求。
为什么选择达安泰塑化厂中央供料系统?
◆实现全厂加料无人化作业,为企业节省大量人力。
◆配合冷却水循环系统,自动取出传送系统,冷热交换系统和次料回收系统,实现全厂无人化作业,企业可以节省用于空调和电灯等设备所消耗的能源。
◆极大的提高企业的生产效率,降低企业的生产成本。
◆极大的提高产品的品质,降低**率。
◆可以根据需要调整不同的原料,为企业省去很多换料的麻烦。
◆管路不占据地面空间,为企业节省大量的有效空间。
◆走管和摆放美观,可以有效改善生产车间的环境。
◆费用相对低廉,长远看为企业节省大量资金。
◆实现封闭管路输送原料,彻底避免对车间的噪音,粉尘,热气污染,是*大限度提高产品质量的*佳系统。
The central feeding system of the plasticizing plant is designed according to the situation of the customer's on-site machine and the material of the field raw material, and the combination of the special auxiliary equipment designed to realize the centralized feeding and centralized control so as to realize the whole plant Humanized uninterrupted forming operations as a whole solution.
The central feeding system uses industrial computers to automatically control all machines automatically, enabling 24-hour continuous feeding of all materials. With the system within the special features of the machine. Can be the perfect realization of raw materials dehumidification, drying, transportation, measurement, mixing and other special requirements. Central feeding system has a variety of monitoring and protection functions, work safe and reliable, is the enterprise to achieve the core premise of unmanned chemical plant.
The central feeding system of the plasticizing plant can minimize the pollution of the raw materials and dust to the production of the injection molding, so that the clean production workshop can be kept, and the centralized feeding system of the plasticizing plant concentrates the dust collection system, , Environmental protection effect is to reach 100,000 clean room operating requirements standards, and reduce noise, and ultimately can achieve unmanned automated production workshop, and establish a modern factory management image.
Plastic plant central feeding system installation process:
1, pipeline installation Note injection molding machine in charge, not the impact of beautiful appearance.
2, the pipeline under the material and the central feeding cup to connect the length of about 3-4 meters.
3, the pipeline is strictly prohibited leak phenomenon.
4, the pipe in the connection to ensure that the center of the tube folder docking.
5, centralized feeding system to take the pipeline, to minimize the corners.
6, observe the plant wall structure, to determine the weight of the pipeline.
7, the pipeline in the conditions allowed to control about 3 meters high, easy to install follow-up maintenance.
8, loaded bracket Note crane, ceiling, pillars.
9, raw materials and system control placed planning.
10, pipe discharge way.
11, the size of the machine accurately placed position.
Plastic plant central feeding system using computer centralized automatic control, to achieve the pellet 24 hours continuous feeding operations. The According to the production of different molding machine, the flexibility to change the amount of feed. More than a small computer to control the molding machine of each molding process, accurate measurement, mixed evenly, and flexible to change the color, to adapt to the product of multi-color and more variety requirements
The control part of the central feeding system of the plasticizing plant is mainly responsible for receiving the signal from each unit of work. After the operation, the relevant instructions are issued to each execution unit, which is the brain of the whole central feeding system, which determines the stability and success of the whole system.
Central feed control box using Siemens PLC and man-machine, the system is safe and stable operation of the premise of protection.